Puracore Ceilings

Our Puracore system ensures a complete, flexible and high-quality cleanroom is produced by offering walk-on and non-walk-on ceilings, both of which have advantages depending on your project’s requirements. Our walk-on ceilings are market-leading in load to thickness.

Product Details

We offer carefully engineered Puracore Ceiling Systems that are suitable for all types of cleanroom projects. Both walk-on and non walk-on ceilings are available, depending on your specification. Our walk-on ceiling is recognised as a market-leading system in terms of load-to-thickness, which allows it to bear greater weights for the same panel thickness when compared to other products on the market. Our grid ceiling system offers total flexibility for the end user by using interchangeable tiles, making it easier to adjust the system in the future.

Products

  • 50mm Aluminium Honeycomb Ceiling Panel

    Our 50mm Aluminium Honeycomb Panel can also be used as ceiling panels. They are fully flush with a walk-on feature available with the use of ceiling hangers. The high strength-to-weight ratio makes this panel a great fit for ceiling use.

    • Fully flush
    • Walk-on feature available with the use of ceiling hangers
    • High strength-to-weight ratio
    • Non shedding
    • Thickness – 50mm Standard
    • Dimensions – Up to 6000mm x 1200mm
    • Core – 48.8mm ¾” Aluminium Honeycomb
    • Skin – 0.5mm galvanised steel substrate/stainless steel/aluminium powder coat
    • Finish for Galvanised Steel Substrate – PVC laminate/white polyester painted/primer painted/PET
    • Panel Frame – Aluminium 6063 box extrusion. 2, 3 or 4 sided
    • Adhesive – Two part solvent free adhesive at 270g/m² per face
    • Tongue Options – Flexible PVC/Rigid PVC/Aluminium 4 sided cruciform
    • Weight – 13kg/m2
    • Max. Length – 6000mm
    Most Popular

  • 65mm Aluminium Honeycomb Ceiling Panel

    We have developed this market-leading 65mm Aluminium Honeycomb Ceiling Panel to provide a high-load ceiling deck to a cleanroom system. This panel has all the same features and benefits as the 50mm ceiling panel, except it can withstand greater loads.

    • Walk-on ceiling withstanding high loads
    • Fully-flush
    • Apertures are easy to cut on site
    • Non shedding core
    • Thickness – 65mm Standard
    • Dimensions – Up to 2500mm x 1200mm
    • Core – 63.8mm ¾” aluminium honeycomb
    • Skin – 0.7mm galvanised steel substrate
    • Finish for Galvanised Steel Substrate – PVC Laminate/white polyester painted/primer painted PET
    • Panel Frame – Aluminium 6063 box profile extrusion 4 sided
    • Adhesive – Two part solvent free adhesive at 270g/m² per face
    • Tongue – Aluminium extruded cruciform
    • Weight – 16.89kg/m2
    • Max. Length – 2500 with aperture, 3000mm without aperture

  • Ceiling Ancillary Frame

    Our Puracore Ceiling Ancillary Frame allows for a much smoother and tighter finish to the ceiling aperture. The foldable metal design makes it incredibly easy for installation on site.

    • Powder coated to any RAL frame to line ceiling cuts
    • Can be custom manufactured to meet customer size requirements
    • Material Thickness – 0.7mm
    • Standard Aperture Dimensions – 600 x 600 mm or 600 x 1200 mm (other sizes available on request)
    • Standard Aperture Depth – To fit panel thickness 40, 50, 100 & 150mm (other sizes available on request)
    • Material – Galvanised Steel Substrate / Stainless Steel
    • Finish – Polyester Powder Coated / Primer Painted
    • Colour – Painted to nearest panel match
    • Fixing – Fixed directly into back panel face
    • Sealing – Frame fits directly into ceiling aperture and can be sealed with a proprietary sealant

  • Grid Ceiling – Walk On

    In addition to our newly developed Grid Ceiling System, we’ve created a walk-on ceiling option that is fully tested using both tests for point and distributed loads.

    Key benefits:

    • Easily replaceable panels, allowing flexibility for future alterations to the system.
    • Flexible hanging centres that are compatible with many lights and filters on the market.
    • Gasketed with air leakage test completed.

     

    • Thickness – 6mm, 10mm, 50mm
    • Dimensions – 1200x600mm or 1200x1200mm grid layout
    • Core – 10mm, or 48.8mm thick 70 or 50 micron thick cell aluminium honeycomb
    • Skin – 0.5mm galvanised steel substrate with specified finish – stainless steel/aluminium powder coat
    • Finish for Galvanised Steel Substrate – PVC laminate/polyester/primer painted/P.E.T.
    • Panel Frame – Aluminium 6063 box extrusion 4 sided
    • Adhesive – Twin pack solvent free adhesive @ 300g/m2 per face
    • Tongue – Aluminium extruded cruciform
    • Weight – 50mm Puracore Panel – 13kg/m2 70 micron cell or 12kg/m2 50 micron cell 10mm Puracore Liner Panel – 8.7kg/m2 70 micron cell or 7.7kg/m2 50 micron cell

  • Grid Ceiling – Non-Walk On

    In 2022, we developed this new Grid Ceiling System. The non-walk-on option is a popular choice for projects that may require future adjustments to the system.

    Key benefits:

    • Easily replaceable panels, allowing flexibility for future alterations to the system.
    • Flexible hanging centres that are compatible with many lights and filters on the market.
    • Gasketed with air leakage test completed.

     

    • Thickness – 6mm, 10mm, 50mm
    • Dimensions – 1200x600mm or 1200x1200mm grid layout
    • Core – 10mm, or 48.8mm thick 70 or 50 micron thick cell aluminium honeycomb
    • Skin – 0.5mm galvanised steel substrate with specified finish – stainless steel/aluminium powder coat
    • Finish for Galvanised Steel Substrate – PVC laminate/polyester/primer painted/P.E.T.
    • Panel Frame – Aluminium 6063 box extrusion 4 sided
    • Adhesive – Twin pack solvent free adhesive @ 300g/m2 per face
    • Tongue – Aluminium extruded cruciform
    • Weight – 50mm Puracore Panel – 13kg/m2 70 micron cell or 12kg/m2 50 micron cell 10mm Puracore Liner Panel – 8.7kg/m2 70 micron cell or 7.7kg/m2 50 micron cell

  • Surface Mounted Ceiling Hanger Kit

    Our Surface Mounted Ceiling Hanger Kit complements a standard ceiling hanger. It is a useful addition to the perimeter of the cleanrooms where space is limited, and our Concealed Hangers won’t fit. Can be used as an additional hanger for service heavy areas, increasing the load capacity.

    • Components – x2 M8 Blind Bolts, X2 M8 Washers,  Hanging Bracket
    • Bracket – 135mm x 85m
    • Material – Galvanised Steel
    • Fixing – x2 Blind bolts into box section
    • Compatibility – Full Puracore range
    • Loading – Pull out design load 9.1kN/drop
    • Comments – For use with ceilings in room corners and long span perimeter panels where there are no joints for standard hangers

  • Top Hat Hanger

    Our Top Hat Ceiling Hanger has been designed to accommodate those projects that require easy installation and high working loads. The top hat profile is manufactured from galvanised steel and can be offered as a powder-coated option.Preassembled beam clamp sets and top hat fixing kits are supplied alongside all necessary items such as Armaflex, plate washers, rod, PIR/mineral wool infills and bottom/top cappings.

    • Tested to withstand 500kg per l/m with a safety factor of 1.9.
    • Range of profiles available
    • Components – 2mm galvanised top hat cover strips and suspension drops
    • Dimensions – 3.6m lengths
    • Max. Span – 3.6m
    • Material – Galvanised steel top hat
    • Finish – PVC / Powder Coat
    • Sealing – Silicone

  • Concealed Suspension Hanger

    Our concealed hanging system provides a clean surface within the cleanroom. It was designed to support our Puracore 50mm Ceiling Panel and bear significant loads. It has been independently tested with results achieving high loads to support our Puracore ceiling panels.

    • Comes with a Cbracket for easier high adjustment
    • Components – C Bracket, M12 Set Screw complete with Washer, Clevis, Clip & Pin and Hanging Plate
    • Dimensions – Hanging Plate Clevis 60mm x 18mm x 24mm. Std clip & pin 12mm diameter, also available to site drop rod
    • Material – Mill Finish Aluminium 6063 Grade
    • Fixing – Back cover plate with SDST 3.2 x 19mm fixings into panel Clip and pin fixes to drop rods to suspend ceiling
    • Sealing – Applied to panel joint on site
    • Ancillaries – Spacer bar, back cover strip, hanging plate cover plate
    • Design Pull Out Resistance – 8.5 kN per hanger per joint

About Puraore

Puracore is our FM approved, cleanroom system brand. It offers installers the complete fully flush system required to build a state-of-the-art cleanroom, using high-quality honeycomb panels. Our Puracore system has been installed in 28 different countries, across 5 continents, and is being used by companies such as Rolls-Royce, Pfizer and GSK.